200-ton Pressure Double-layer Rubber Floor Tile Mold Press Machine

200-ton Pressure Double-layer Rubber Floor Tile Mold Press Machine"

This machine is a heavy-duty industrial press designed for the high-volume production of rubber floor tiles, pavers, or mats. The key features point towards efficiency and output maximization.

Breakdown of Key Features

1. 200-ton Pressure

• What it means: The press can generate a clamping force of 200 tons (approximately 1.96 million Newtons).

• Why it matters for Floor Tiles:

  • Density and Durability: Rubber floor tiles need to be dense and durable to withstand foot traffic, furniture, and outdoor elements. This high pressure ensures the rubber composite is fully compressed, eliminating air voids and creating a product with consistent density and high structural integrity.

  • Surface Finish: It produces a smooth, consistent surface finish and sharp definition on the tile's pattern.

2. Double-layer

This is the most significant feature for productivity.

• What it means: The press has two separate, stacked pressing cavities within a single frame. Imagine it as a two-story building for molds.

• Why it matters for Floor Tiles:

  • Doubled Output: This is the primary benefit. In a single curing cycle, the press produces two complete sets of floor tiles. This effectively doubles the production capacity compared to a single-layer press of the same footprint.

  • Efficient Use of Space and Energy: While it consumes more energy than a single-layer press, it is far more efficient than running two separate 200-ton presses, saving significant factory floor space and reducing energy consumption per tile.

3. Rubber Floor Tile Mold

• What it means: This specifies the application. The mold is designed to form the specific size, shape, and surface texture of a rubber floor tile (e.g., interlocking puzzle pieces, cobblestone pattern, plain tiles).

• Implications: These molds are typically large and can be multi-cavity, meaning a single layer might produce 4, 6, or 8 tiles per cycle. Combined with the double-layer design, the total output per cycle can be very high (e.g., 2 layers x 4 tiles = 8 tiles per cycle).

4. Machine (Press Type)

While not specified in detail, a machine with these specifications would almost certainly incorporate:

• PLC Control System: Essential for managing the complex cycle of a double-layer press—contacting the mold, applying pressure, controlling temperature for both layers, and timing the cure.

• Hot Plate Heating: Electric heating elements are embedded in the massive platens that sandwich each layer of the mold, ensuring even heat distribution across the large surface area.

• Robust Frame: A strong, four-column (or multiple rod) frame is necessary to withstand the 200-ton force and maintain parallelism across the large platen area, especially with a double-layer setup.

Comparison with the Previous 3RT Handle Press

The Production Process for Rubber Floor Tiles

1. Loading: Operators or an automated system load pre-weighed amounts of rubber compound (often a mix of rubber crumb and binder) into the large, open molds on both the top and bottom layers.

2. Cycle Start: The operator initiates the cycle via the PLC control panel.

3. Closing & Curing: The press closes, applying the full 200-ton force and heat to both mold layers simultaneously. The PLC controls the temperature and cure time.

4. Opening & Demolding: After the cycle, the press opens. The cured rubber tiles are removed from both the top and bottom molds.

5. Cycle Repeats: The process is continuous, resulting in a very high output rate.

Conclusion

The 200-ton Pressure Double-layer Rubber Floor Tile Mold Press Machine is a productivity workhorse. It is not designed for the precision of small 3D parts but for the high-volume, efficient manufacturing of flat or textured rubber tiles. The double-layer design is a cost-effective solution to dramatically increase production capacity without doubling the factory's footprint or machine count, making it ideal for dedicated tile and mat production lines.

Qingdao Beishun Environmental Protection Technology Co., Ltd. is engaged in Environmental protection machinery, rubber machinery R & D and manufacturing enterprises, located in the west coast of Qingdao ---- Jiaonan city, Qingdao Economic and Technological Development Zone, adjacent to the former Bay near Qingdao Port and International Airport Jiaodong airport, excellent geographical location.

The company gathered a large number of the industry's outstanding technical and management personnel, advanced machining, heat treatment equipment and sophisticated detection equipment. With high-quality service, advanced equipment and strong technical force as the basis, through constant innovation and development, Beishun Environmental Protection Technology machinery has many customers at home and abroad to establish a stable business relationship, and gradually establish a brand in the same enterprise.

Companies adhere to the "first-class quality to gain market confidence, quality service to win customer satisfaction, continuous improvement of enterprise development seek to establish a corporate brand management excellence" business philosophy, in terms of quality, brand and work hard to achieve the strategic goals of common development.

Qingdao Beishun Environmental Protection Technology Co., Ltd. will carry forward the "realistic, innovative, rigorous and efficient" business style, good governance, integrity first, with a high sense of responsibility "in customer service, service to the community", with industry colleagues mutual benefit, for a better tomorrow.