PLC Control Rubber Gasket Vulcanization Machine, Rubber Sealing
Ring Hot Vulcanizing Press Machine
The basic structure of the flat belt vulcanizer:
1.The flat belt vulcanizer mainly consists of upper and lower hot
plates (with a middle hot plate in the case of a double-layer
structure), upper and lower beams, a movable platform, a plunger, a
hydraulic cylinder and a frame plate (or a column).
2.Usually the hydraulic cylinder and the lower beam are made into
one piece.
3.The frame plate (or column), the upper and lower beams form a
closed force system.
4.The upper hot plate is bolted to the upper beam, and the lower
hot plate is placed on the movable platform of each hydraulic
cylinder plunger.
5.The working medium of the hydraulic cylinder is pressure oil or
pressure water, and pressure oil is generally used at present.
The compression moulding press is a press with a heated plate. It
has the characteristics of simple structure, high pressure and wide
adaptability. It is mainly used for the vulcanization of small and
medium-sized mold products, tapes, rubber sheets, etc. 2.
Classification
Due to the wide range of applications of the compression moulding
press, there are many types of it, which can generally be
considered from the following different perspectives
Specifications of flat plate vulcanizers:
It can be expressed by the "length x width" of the heating plate,
or by its nominal tonnage, or a combination of the two, in
millimeters and tons.
For example: 350x350 mm
It means a flat plate vulcanizer with a heating plate area of 350
mm long and 350 mm wide.
For example: 25/350x350 flat plate vulcanizer
25 means its nominal tonnage is 25 tons, and 350x350 means the
specifications of the heating plate.Technical
Parameter:
It is including deckle board,pedestal,hydraulic
cylinder,plunger,moving platforms,top bridge,top and bottom hot
plates and so on.
| Type | XLB-DQ1200× 1200× 2 | XLB-DQ1300× 2000× 1 | XLB-Q1200× 2500× 1 | XLB-Q1500× 2000× 1 | XLB-Q2000× 3000× 1 | XLB-Q1400× 5700× 1 |
| Total Pressure(MN) | 315t | 560t | 750t | 1000t | 1800t | 2800t |
| Plate Size(mm) | 1200× 1200 | 1300× 2000 | 1200× 2500 | 1500× 2500 | 2000× 3000 | 1400× 5700 |
| Daylight (mm) | 200 | 400 | 400 | 400 | 400 | 400 |
| Layer NO. | 2 | 1 | 1 | 1 | 1 | 1 |
| Piston Stroke(mm) | 400 | 400 | 400 | 400 | 400 | 400 |
| Plate Unit Area Pressure | 22 | 21.5 | 25 | 33.5 | 30 | 35 |
| Main Motor Power(kw) | 3 | 8 | 9.5 | 11 | 26 | 43.5 |
| Overall Dimension(L× W× H) (mm) | 1685× 1320× 2450 | 2000× 1860× 2500 | 2560× 1700× 2780 | 2810× 1550× 3325 | 2900× 3200× 2860 | 2400× 5800× 3600 |
| Weight(kg) | 9500 | 17000 | 20000 | 24000 | 66000 | 110000
|
Structural features:
1. All adopt frame-type welding structure, which has the following
main advantages over column type: high parallelism accuracy:
pressure is evenly distributed on the entire vulcanizer working
surface: long service life of hot plate.
2. The surface temperature of hot plate is evenly distributed,
heating and cooling cycle is short, and the hydraulically operated
"clamping and stretching device" is fixed on the lower crossbeam
and accurately positioned with the main machine.
3. Equipped with "balancing device" to keep the hot plate parallel
when the vulcanizer is closed
4. Equipped with "shim device", hydraulically operated, can ensure
that the tape has an accurate width. Use hydraulic pressure to move
the levers on both sides of the hot plate to push the shim forward
and backward. This device can accurately center the tape,
eliminating manual operation, helping to prevent damage to the tape
and hot plate, and shortening the operation time.
