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Customizable Sizes Rubber Mixing Mill with Automatic Grease Lubrication and Hydraulic Thruster Brakes

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    Buy cheap Customizable Sizes Rubber Mixing Mill with Automatic Grease Lubrication and Hydraulic Thruster Brakes from wholesalers
     
    Buy cheap Customizable Sizes Rubber Mixing Mill with Automatic Grease Lubrication and Hydraulic Thruster Brakes from wholesalers
    • Buy cheap Customizable Sizes Rubber Mixing Mill with Automatic Grease Lubrication and Hydraulic Thruster Brakes from wholesalers
    • Buy cheap Customizable Sizes Rubber Mixing Mill with Automatic Grease Lubrication and Hydraulic Thruster Brakes from wholesalers
    • Buy cheap Customizable Sizes Rubber Mixing Mill with Automatic Grease Lubrication and Hydraulic Thruster Brakes from wholesalers

    Customizable Sizes Rubber Mixing Mill with Automatic Grease Lubrication and Hydraulic Thruster Brakes

    Ask Lasest Price
    Brand Name : Beishun
    Model Number : XK-450
    Certification : ISO/CE
    Price : Negotiable
    Payment Terms : T/T,L/C
    Supply Ability : 30sets
    Delivery Time : 40day
    • Product Details
    • Company Profile

    Customizable Sizes Rubber Mixing Mill with Automatic Grease Lubrication and Hydraulic Thruster Brakes

    Low Price Rubber Open Mill / Rubber Mixing Mill Customized To Different Sizes
    Our rubber mixing mill with 450mm roller diameter is a versatile and reliable rubber processing equipment designed for various industrial applications.
    Machine Structure & Components
    Roller: Core component with 450mm diameter working surface, featuring hollow structure for heating/cooling operations and specially treated high-hardness, wear-resistant surface.
    Frame: Welded steel structure providing high strength and rigidity to support and fix all components, ensuring overall stability.
    Transmission System: Efficient power transfer from motor to rollers using gear transmission for smooth operation and high efficiency.
    Gap Adjustment: Worm gear or hydraulic adjustment system for precise control of roller spacing to meet different processing requirements.
    Safety Features: Emergency brake system with quick-stop functionality and emergency stop button for operator protection.
    Temperature Control: Electric or steam heating with water cooling capability to maintain optimal processing temperatures.
    Working Principle
    The mixing mill operates with two counter-rotating rollers at different linear speeds. Rubber material is fed into the roller gap where it undergoes strong shearing and extrusion forces. This mechanical action breaks molecular chains and distributes components evenly, achieving thorough plasticization and mixing through repeated processing cycles.
    Performance Specifications
    • Roller Linear Speed: Front roller 18-25m/min (varies by manufacturer)
    • Speed Ratio: Front to rear roller ratio approximately 1:1.27
    • Batch Capacity: 25-50kg per cycle (depending on rubber type and formula)
    • Motor Power: 45-75kW driving motor for optimal working capacity
    Applications
    • Rubber plasticization to reduce molecular weight and increase processability
    • Rubber mixing for uniform dispersion of compounding agents (carbon black, sulfur, accelerators)
    • Hot refining to improve rubber fluidity and temperature uniformity
    • Rubber sheeting for producing consistent thickness rubber sheets
    Advantages & Limitations
    Key Benefits:
    • Simple operation with minimal training requirements
    • Strong applicability for various rubber types and formulas
    • Open structure allows direct process observation and adjustment
    Considerations:
    • Manual material handling requires operator effort
    • Working environment may include dust and exhaust emissions
    • Production efficiency lower compared to internal mixers
    Technical Parameters
    ModelXK-160XK-250XK-360XK-400
    Roller Diameter (mm)160250360400
    Roller Length (mm)3206209001000
    Front Roll Linear Speed (m/min)915.116.2518.65
    Friction Ratio1:1.351:1.11:1.251:1.27
    Batch Capacity (kg)1-210-1520-2518-35
    Driving Motor (kW)5.518.53037
    Machine Size (mm)1380×860×13203400×1350×15003940×1780×17404200×1850×1870
    Weight (kg)1000350056007600
    ModelXK-450XK-550XK-560
    Roller Diameter (mm)450550560/510
    Roller Working Length (mm)120015001500
    Front Roll Linear Speed (m/min)24.527.9427.87
    Friction Ratio1:1.271:1.221:1.2
    Motor (kW)5511090
    Batch Capacity (kg)25-5050-6050-60
    Machine Size (mm)5200×2380×17705900×2680×20806500×2300×2000
    Machine Weight (kg)120002700019500
    Safety Operating Procedures
    Pre-Startup Preparation:
    • Inspect all equipment components for normal condition
    • Verify electrical system functionality and instrument accuracy
    • Clear work area debris and ensure clean environment
    • Adjust roller spacing according to process requirements
    • Wear appropriate personal protective equipment
    Startup Operation:
    • Ensure no personnel or obstacles near equipment before starting
    • Start main motor gradually and monitor for normal operation
    • Add rubber materials according to process specifications after stable operation
    During Operation:
    • Maintain safe positioning - never place hands or body parts in roller gap
    • Add materials evenly and appropriately to avoid equipment overload
    • Continuously monitor rubber mixing and stop immediately if abnormalities occur
    • No maintenance or adjustments during equipment operation
    • Use emergency stop button immediately in case of emergencies
    Shutdown Procedure:
    • Stop material addition after mixing completion
    • Discharge all rubber from rollers before stopping main motor
    • Shut down electrical system and clean equipment/workspace
    • Perform daily maintenance including lubrication and cleaning
    Additional Safety Requirements:
    • Only trained personnel permitted to operate equipment
    • No unauthorized personnel near operating equipment
    • Regular equipment inspection and maintenance for optimal condition
    • Strict adherence to operating procedures and safety regulations
    Product Images
    Rubber mixing mill equipment overview showing roller configuration and frame structure Close-up view of rubber mixing mill rollers and transmission system Industrial rubber mixing mill in operational environment with safety features
    Quality Customizable Sizes Rubber Mixing Mill with Automatic Grease Lubrication and Hydraulic Thruster Brakes for sale
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