Energy-Efficient Automation Rubber Batch Cooling Machine For
Continuous Batch Rubber
Equipment Introduction:
The rubber mixing batch cooler is a device specially used for
cooling the rubber material after mixing, which is widely used in
the rubber processing industry. The following is a detailed
introduction to this equipment:
Main features
Efficient cooling
The optimized multi-layer cooling channel and the high-efficiency
circulation system using stainless steel chains ensure rapid
cooling of the rubber material and increase the mixing speed of the
rubber
Uniform cooling
The well-designed cooling path and temperature control sensor
system ensure uniform cooling of the rubber material to avoid
uneven temperature drop and other temperature differences.
Automatic control
The equipment is equipped with a PLC automatic control system,
which can automatically adjust the cooling speed and temperature
according to the thickness of the rubber to meet the process
requirements of different
rubber formulas.
Durable structure
The use of corrosion-resistant materials such as high-strength
steel and stainless steel ensures long-term stable operation of the
equipment in harsh environments and extends the service life of the
machine.
Working principle
Feeding stage
The mixed rubber enters the cooler through the introduction device.
Cooling stage
The rubber material is rapidly cooled by the cooling medium in the
cooling zone, and then passes through the air drying area through
the conveyor belt. 16 fans blow air continuously to dry the water
attached to the rubber and cool the rubber again to reach the set
reasonable temperature
Temperature balance stage
The equipment is equipped with multiple temperature sensors. When
the rubber passes through sensors at different positions, the
temperature is transmitted to the control center at the same time,
and the temperature is balanced in the temperature balance zone to
eliminate the internal temperature difference.
Discharging stage
The cooled rubber material is discharged from the outlet of the
equipment. The tail of the equipment is equipped with an automatic
folding machine to automatically fold the rubber sheet and enter
the next processing link.
Application scenario
Rubber product production
Such as rubber tire factories, rubber tube manufacturers, and
rubber accessories manufacturers will use this equipment. During
the production process, it is used to cool the mixed rubber to
ensure its physical properties and quality.
Tire manufacturing
Quickly cool the mixed rubber to improve production efficiency.
Rubber seals
Used in the production process to ensure the dimensional stability
of the material.
Selection and maintenance suggestions
Choose a suitable cooling medium
Choose a suitable cooling medium according to the characteristics
of the material to ensure the best cooling effect.
Regular maintenance and cleaning
Regularly check the inside of the equipment and the cooling pipes,
clean the scale and ensure the efficiency of the equipment.
T
emperature monitoring
Equipped with a real-time temperature monitoring system to adjust
the temperature changes during the cooling process in time.
Advantages
Improve production efficiency
Quick and uniform cooling, shorten the production cycle.
Improve product quality
Control the cooling speed and temperature to improve the physical
properties of the product.
Energy saving and environmental protection
Optimize the use of cooling medium and reduce energy consumption.
Summary
Rubber mixing batch cooler plays a key role in the rubber
processing industry. Through efficient and automated cooling
functions, it improves production efficiency and product quality.
It is an important equipment in modern rubber production. It is
very suitable for customers who want to improve production
efficiency, reduce labor costs, and reduce the work intensity of
workers. We can also design and customize the equipment according
to the actual situation of the customer's factory.
Machine parameters:
| Item | XGPL-600~700 | XGPL-800~1000 |
| Maximum rubber sheet width | 600~700 | 800~1000 |
| Rubber sheet thickness | 4-12mm | 4-12mm |
| Max. line speed of front access conveyor belt | 31m/min | 36m/min |
| Max. line speed of hanging rod | 0.7-4.2m/min | 0.6-4.2m/min |
| Axial fan | 0.37kw 5760m³/min | 0.37kw 5760m³/min |
| Swing rubber range and frequency | 1.2m 10-16times/min | 1.2m 10-16times/min |
| Rubber sheet temperature after cooling | ≤ room temperature +5ºC | ≤ room temperature +5ºC |
| Speed adjustment control method | Inverter control | Inverter control |
